Honda HR-V Owners & Service Manuals

Honda HR-V: Fuel Tank Unit Removal and Installation (AWD)

Special Tools Required

Fuel Nut Wrench 07AAAT0AA100

Fuel and Emissions - Service Information

Removal

1. Fuel Pressure - Relieve

2. Front Seat (Driver's Side) - Remove

3. Rear Heater Duct (Left Side) - Remove

Fuel and Emissions - Service Information

4. Access Panel - Remove

Fuel and Emissions - Service Information

  1. Remove the access panel (A) from the floor
  2. Disconnect the connector (B).

5. Fuel Tank Unit Locknut - Loosen

Fuel and Emissions - Service Information

  1. Disconnect the quick-connect fittings (A) from the fuel tank unit.
  2. Using the fuel nut wrench, loosen the fuel tank unit locknut (B).

6. Fuel Tank Unit - Remove

Fuel and Emissions - Service Information

  1. Remove the locknut (A)
  2. Disconnect the transfer tube (B), then remove the fuel tank unit (C).
    NOTE: Be careful not to bend or twist the fuel level sensor arm (D) excessively.

Installation

1. Fuel Tank Unit - Temporarily Insert

Fuel and Emissions - Service Information

  1. Attach a new base gasket (A) to the fuel tank unit (B), connect the transfer tube (C).
    • Be careful not to damage the new base gasket.
    • Make sure the clamp (D) is positioned as shown.
  2. Insert the fuel tank unit partially into the fuel tank with a new base gasket.
    • Be careful not to bend or twist the fuel level sensor arm (E) excessively.
    • Do not coat the base gasket with oil.

2. Fuel Tank Unit - Align

Fuel and Emissions - Service Information

  1. Align the marks (A) on the fuel tank and fuel tank unit, then insert the fuel tank unit into the fuel tank.
    NOTE: To avoid a fuel leak, check the base gasket, visually or by hand, to make sure it is not pinched.

3. Fuel Tank Unit - Install

Fuel and Emissions - Service Information

  1. Tighten a new locknut (A) by hand holding the fuel tank unit vertically.

4. Fuel Tank Unit Locknut - Tighten

Fuel and Emissions - Service Information
Fig. 9: Fuel Tank Unit Locknut With Torque Specifications

  1. Using the fuel nut wrench, tighten the locknut to the specified torque.
    NOTE:
    • After tightening, make sure the marks (A) are still aligned.
    • After installation, check the base gasket, visually or by hand, to make sure it is not pinched.
  2. Connect the quick-connect fittings (B) to the fuel tank unit.

5. Fuel Leak - Check

Fuel and Emissions - Service Information

  1. Connect the connector (A)
  2. Turn the vehicle to the ON mode, but do not start the engine. After the fuel pump runs for about 2 seconds, the fuel line will be pressurized. Repeat this two or three times, then check for fuel leakage
  3. Install the access panel (B).

6. Rear Heater Duct (Left Side) - Install

Fuel and Emissions - Service Information

7. Front Seat (Driver's Side) - Install

    READ NEXT:

     Secondary Fuel Gauge Sending Unit Removal and Installation (AWD)

    Special Tools Required Fuel Nut Wrench 07AAAT0AA100 Removal 1. Fuel Pressure - Relieve 2. Front Seat (Passenger's Side) - Remove 3. Rear Heater Duct (Right Side) - Remove 4. Access Panel - Remove

     Fuel and Emissions - Testing & Troubleshooting

     Inspection/Adjustment

    FUEL LINE INSPECTION Inspection 1. Fuel Line - Inspect USA and Canada models Check the fuel system lines and hoses for damage, leaks, and deterioration. Replace any damaged parts. Check all clamps,

    SEE MORE:

     Maintenance

    Under the Hood Check engine oil, engine coolant, and window washer fluid. Add when necessary. Check brake fluid. Check the battery condition monthly. Pull the hood release handle under the corner of the dashboard. Locate the hood latch lever, push the lever, and lift up the hood.

     How To Information

    HOW TO TROUBLESHOOT THE FUEL AND EMISSIONS SYSTEMS Intermittent Failures The term intermittent failure means a system may have had a failure, but it checks OK now. If the malfunction indicator lamp (MIL) on the dash does not come on, check for poor connections or loose terminals at all connectors

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