Honda HR-V: Steering Rack End Removal and Installation
Honda HR-V (2015-2021) Service Manual / Steering / Steering System - Service Information / Steering Rack End Removal and Installation
Removal
NOTE:
- Do not allow dust, dirt, or other foreign materials to enter the steering gearbox.
- Refer to Steering Gearbox Disassembly and Reassembly as needed during this procedure.
1. Steering Gearbox - Remove
2. Tie-Rod End - Remove
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3. Rack End Boot - Remove
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- Remove the boot band (A)
- Remove the tie-rod clip (B)
- Pull the boot (C) away from the end of the steering gearbox.
4. Rack End - Remove
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- Hold the gearbox housing using a C-clamp (A) and wooden blocks (B) to a
workbench as shown.
NOTE: Do not clamp the cylinder part of the gearbox housing in a vise.
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- Unscrew the rack end (A) with a wrench.
NOTE:
- Hold the shaped flat surface (B) (one side only) with a wrench when unscrewing both rack ends.
- Be careful not to damage the rack surface.
- Remove the rack end and the spacer (C).
Installation
NOTE:
- Do not allow dust, dirt, or other foreign materials to enter the steering gearbox.
- Refer to Steering Gearbox Disassembly and Reassembly as needed during this procedure.
1. Rack End - Install
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- Hold the gearbox housing using a C-clamp (A) and wooden blocks (B) to a
workbench as shown.
NOTE: Do not clamp the cylinder part of the gearbox housing in a vise.
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- Install the new spacer (A)
- Tighten the rack end (B) with a wrench.
NOTE :
- Hold the shaped flat surface (C) (one side only) with a wrench when tightening both rack ends.
- Be careful not to damage the rack surface.
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- Apply multipurpose grease to the boot grooves (A).
2. Rack End Boot - Install
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- Install the boot (A) on the rack end with the tie-rod clip (B) and the
new boot band (C).
NOTE:
- Fit the boot end in the installation grooves in the housing properly.
- After installing the boots, wipe the grease off the threaded section (D) of the rack end.
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- Close the ear portion (A) of the boot band with pincers Oetiker 1098, commercially available or equivalent (B)
- Slide the rack right and left to be certain that the boots are not deformed or twisted.
3. Tie-Rod End - Install
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Fig. 12: Outer Tie Rod End With Torque Specifications
4. Steering Gearbox - Install
READ NEXT:
Steering Shaft Removal and Installation
Removal
1. Steering Column Tilt and Telescopic Position - Set
Set the steering column to the center tilt position, and to the center
telescopic position.
2. Steering Wheel - Hold
Set the steer
Steering Tie-Rod End Ball Joint Boot Replacement
Special Tools Required
Ball Joint
Remover, 28 mm
07MAC-SL00202
Ball Joint Thread
Protector, 12 mm
07AAFSDAA100
Fork Seal Driver
Weight
07747-0010100
Fork Seal Driver
Attachment, 31.2
mm
07747-00104
Steering Wheel Removal and Installation
Removal
NOTE: SRS components are located in this area. Review the SRS component
locations - Refer to: SRS
Component Location Index (KA/KC), and the precautions and procedures before
doing repairs or
SEE MORE:
DTC Troubleshooting 68-12: Brake Pedal Position Switch Stuck ON
NOTE: Before you troubleshoot, review the general troubleshooting
information.
1. VSA modulator-control unit performance check:
Start the engine.
Check the parameter(s) below with the HDS. Do not press the brake pedal.
Is there 10 MPa or more?
YES
Go to step 2.
NO
Go to step 3.
2. Brake pedal
DTC U3000-49 (78-XX): Control Module Internal Control Module
Malfunction (AWD)
NOTE: Before you troubleshoot, review the General Troubleshooting Information
for the AWD with
intelligent control system.
1. Problem verification:
Turn the vehicle to the ON mode.
Clear the DTC with the HDS.
Start the engine.
Check for DTCs with the HDS.
Is DTC U3000-49 indicated?
YES
The
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