FUEL PUMP CIRCUIT TROUBLESHOOTING
If you suspect a problem with the fuel pump, check that the fuel pump actually runs; when it is on, you will hear some noise if you listen to the fuel fill port with the fuel fill cap removed. The fuel pump should run for 2 seconds when the vehicle is turned to ON mode. If the fuel pump does not make noise, check as follows:
1. Under-dash fuse/relay box internal circuit check.
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Is there battery voltage?
YES
Go to step 3.
NO
Go to step 2.
2. Open wire check (FI MAIN RLY OUT line).
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Under-dash fuse/relay box connector Q (40P)
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Is there continuity?
YES
Replace the under-dash fuse/relay box.
NO
Repair an open in the FI MAIN RLY OUT wire between PGM-FI main relay 1 and the under-dash fuse/relay box.
3. Open wire check (IG1 FUEL PUMP) line).
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Is there battery voltage?
YES
Go to step 4.
NO
4. Open wire check (FUEL PUMP RLY CL- line).
SCS Short
PCM connector A (51P)
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Is there continuity?
YES
The FUEL PUMP RLY CL- wire is OK. Go to step 5.
NO
Repair an open in the FUEL PUMP RLY CL- wire between PGM-FI main relay 2 and the PCM (A42).
5. Determine possible failure area (PGM-FI main relay 2, others).
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Is there battery voltage?
YES
Go to step 6.
NO
Replace PGM-FI main relay 2.
6. PCM operation check.
SCS Open
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Is there battery voltage?
YES
Update the PCM if it does not have the latest software, or substitute a known-good PCM, then recheck. If the symptom/indication goes away and the PCM was updated, troubleshooting is complete. If the symptom/indication goes away and the PCM was substituted, replace the original PCM.
NO
Go to step 7.
7. Determine possible failure area (FUEL PUMP RLY OUT line, GND line).
Fuel tank unit 4P connector
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Is there battery voltage?
YES
Go to step 10.
NO
Go to step 8.
8. Open wire check (FUEL PUMP RLY OUT line).
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Is there battery voltage?
YES
The FUEL PUMP RLY OUT wire is OK. Replace PGM-FI main relay 2.
NO
Go to step 9.
9. Open wire check (FUEL PUMP RLY OUT line) 2.
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Is there battery voltage?
YES
Repair an open in the FUEL PUMP RLY OUT wire between the under-dash fuse/relay box and the fuel tank unit.
NO
The FUEL PUMP RLY OUT wire is OK. Replace the under-dash fuse/relay box.
10.Open wire check (GND line).
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Is there continuity?
YES
The GND wire is OK. Replace the fuel pump - Refer to: Fuel Tank Unit Removal and Installation (2WD), or Fuel Tank Unit Removal and Installation (AWD).
NO
Repair an open in the GND wire between the fuel tank unit 4P connector and G502.
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