Honda HR-V: Fuel Tank Unit Disassembly and Reassembly (2WD)
Disassembly/Reassembly
The fuel filter should be replaced whenever the fuel pressure drops below the specified value, after making sure that the fuel pump and the fuel pressure regulator are OK.
NOTE: Unless otherwise indicated, illustrations used in the procedure are for USA and Canada models
Fuel Pump/Fuel Gauge Sending Unit
1. Fuel Tank Unit - Remove - Refer to: Fuel Tank Unit Removal and Installation (2WD), or Fuel Tank Unit Removal and Installation (AWD)
2. Fuel Pump/Fuel Gauge Sending Unit - Remove
.png)
Remove the fuel level sensor (fuel gauge sending unit) (A) from the fuel tank unit (fuel pump).
NOTE: Be careful not to bend or twist the fuel level sensor arm (B) excessively.
3. All Removed Parts - Install
- Install the parts in the reverse order of removal.
NOTE:- When connecting the wire harness, make sure the connection is secure and the connector is firmly locked into place.
- Be careful not to bend or twist the fuel level sensor arm excessively.
Fuel Pressure Regulator
4. Fuel Tank Unit - Remove - Refer to: Fuel Tank Unit Removal and Installation (2WD), or Fuel Tank Unit Removal and Installation (AWD)
5. Fuel Pressure Regulator - Remove
.png)
- Remove the reservoir (A).NOTE : Be careful not to bend or twist the fuel level sensor arm excessively
- Remove the bracket (B)
- Remove the fuel pressure regulator (C) and the backup ring (D).
6. All Removed Parts - Install
- Install the parts in the reverse order of removal with new O-rings.
NOTE:- Coat the O-rings with clean engine oil; do not use any other oil or fluid.
- Do not pinch the O-rings during installation.
- Use all the new parts supplied in the pressure regulator replacement kit.
- Be careful not to bend or twist the fuel level sensor arm excessively.
Fuel Filter
7. Fuel Tank Unit - Remove - Refer to: Fuel Tank Unit Removal and Installation (2WD), or Fuel Tank Unit Removal and Installation (AWD)
8. Fuel Filter - Remove
.png)
- Remove the fuel filter set (A).
9. All Removed Parts - Install
- Install the parts in the reverse order of removal with new O-rings.
NOTE:- Coat the O-rings with clean engine oil; do not use any other oil or fluid.
- Do not pinch the O-rings during installation.
- When connecting the wire harness, make sure the connection is secure and the connectors are firmly locked into place.
- When installing the fuel gauge sending unit, make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.
- Use all the new parts supplied in the fuel filter replacement kit.
READ NEXT:
Fuel Tank Unit Disassembly and Reassembly (AWD)
Disassembly/Reassembly
The fuel filter should be replaced whenever the fuel pressure drops below the
specified value, after making sure
that the fuel pump and the fuel pressure regulator are OK.
Fuel
How To Information
HOW TO TROUBLESHOOT THE FUEL AND EMISSIONS SYSTEMS
Intermittent Failures
The term intermittent failure means a system may have had a failure, but it
checks OK now. If the malfunction
indicator lamp (
SEE MORE:
Precautions While Driving
■Driving Guidelines for Your Utility Vehicle
Utility vehicles have a significantly higher rollover rate than other types
of vehicles.
To prevent rollovers or loss of control:
Take corners at slower speeds than you would with a passenger vehicle.
Avoid sharp turns and abrupt maneuvers whenever
Driving Preparation
Check the following items before you start driving.
■Exterior Checks
Make sure there are no obstructions on the windows, door mirrors,
exterior
lights, or other parts of the vehicle.
Remove any frost, snow, or ice.
Remove any snow on the roof, as this can slip down and obstruct your
fi
