Honda HR-V: A/C Compressor Removal and Installation
Removal & Installation
NOTE:
- Do not install the A/C compressor into a system unless you are
completely sure that the system is free of
contamination. Installing the A/C compressor into a contaminated system can
result in premature A/C
compressor failure.
- If the A/C compressor is marginally operable, run the engine at idle
speed, and let the air conditioning
work for a few minutes, then shut the engine off.
1. A/C Refrigerant - Recover
2. Drive Belt - Remove
3. Connector (Engine Wire Harness) - Disconnect
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- Disconnect the connector (A)
- Remove the connector (B) from the bracket (C)
- Remove the harness clip (D).
4. Vehicle - Lift
5. Engine Undercover - Remove
6. A/C Compressor - Remove
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- Disconnect the suction hose (A) and the discharge hose (B).
NOTE: Plug or cap
the lines immediately after disconnecting them to avoid moisture and dust
contamination.
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Fig. 1: A/C Compressor Mounting Bolts Torque Specifications
- Remove the A/C compressor (A).
7. All Removed Parts - Install
- Install the parts in the reverse order of removal, and note these items:
- Inspect the A/C lines for any signs of contamination.
- If you are installing a new A/C compressor, you must calculate the
amount of refrigerant oil
to be removed from it. A new A/C compressor comes with a full charge of
oil.
- New O-rings should be used at each fitting. Prior to installation,
apply a thin coat of the same
refrigerant oil used in the A/C compressor. Be sure to use the correct
O-rings for HFC-134a
(R-134a) to avoid leakage.
- To avoid contamination, do not return the oil to the container once
dispensed, and never mix it
with other kind of refrigerant oils.
- Immediately after using the oil, reinstall the cap on the container,
and seal it to avoid moisture
absorption.
- Do not spill the refrigerant oil on the vehicle, because it may
damage painted surfaces. If
refrigerant oil contacts the paint, wash it off with water immediately.
- Charge the system with the specified amount of R-134a refrigerant.
READ NEXT:
Removal & Installation
1. A/C Refrigerant - Recover
2. Front Bumper - Remove
3. Discharge Hose, Receiver Pipe and A/C Condenser - Remove
Disconnect the connector (B)
Disconnect the receiver pi
Exploded View
1. A/C Line - Remove and Install
Fig. 2: A/C System Diagram With Torque Specifications
A/C PRESSURE SENSOR REMOVAL AND INSTALLATION
Removal & Installation
1. A/C Refrigerant - Recov
*These tools are available through the Honda Tool and Equipment Program; call
888-424-6857
Special Tools Required
PAG Oil Injector
Robinair
ROB18480,
commercially
available
*These tools are availabl
SEE MORE:
NOTE : If you suspect the HDS or the HDS DLC cable may be the source of the
communication problem,
verify that they are working properly by connecting them to a known-good,
similar vehicle and system, and
checking for communication problems.
1. HDS communication check:
Turn the vehicle to the O
INSPECTION & ADJUSTMENT
CYLINDER HEAD INSPECTION FOR WARPAGE
Inspection
1. Cylinder Head - Remove
2. Cylinder Head Warpage - Inspect
Check the cylinder head for warpage. Measure along
the edges, and three ways across the center:
If warpage is less than 0.08 mm (0.0031 in)
cylinder head