Honda HR-V Owners & Service Manuals

Honda HR-V: Brake Booster Removal and Installation

Removal & Installation

1. Air Cleaner - Remove

2. Master Cylinder - Remove

3. Brake Line - Remove

Brake System - Service Information

  1. Remove the brake lines (A) from the brake line clamp (B).

Brake System - Service Information

  1. Remove the brake lines (A) from the brake line clamps (B).

4. Harness Brackets - Remove (With 1.8L Engine)

Brake System - Service Information

  1. Remove the connector clamps (A)
  2. Remove the harness clamp (B) and the clip (C)
  3. Remove the harness brackets (D).

5. Brake Booster - Remove

Brake System - Service Information

  1. Disconnect the brake booster vacuum hose (A) from the brake booster.

Brake System - Service Information
Fig. 1: Brake Booster Mounting Nuts Torque Specifications

  1. Remove the lock pin (A)
  2. Remove the yoke pin (B).

    NOTE : During installation, apply multipurpose grease to the yoke pin in the brake pedal

  3. Remove the brake booster mounting nuts (C).

Brake System - Service Information

  1. Remove the brake booster (A) from the engine compartment.

    NOTE:

    • Be careful not to damage the brake booster surfaces and threads of the brake booster stud bolts.
    • Be careful not to bend or damage the brake lines or other components hoses and lines.
  2. Remove the brake booster gasket (B).

    NOTE: Use the new brake booster gasket during reassembly.

6. All Removed Parts - Install

  1. Install the brake booster in the reverse order of removal.

7. Brake System - Bleed

8. Brake Pedal Height and Free Play - Check

9. Brake Booster Pushrod Length (Reference)

Brake System - Service Information

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