Honda HR-V: Brake Booster Removal and Installation

Removal & Installation

1. Air Cleaner - Remove

2. Master Cylinder - Remove

3. Brake Line - Remove

1. Remove the brake lines (A) from the brake line clamp (B).

2. Remove the brake lines (A) from the brake line clamps (B).

4. Harness Brackets - Remove (With 1.8L Engine)

1. Remove the connector clamps (A)
2. Remove the harness clamp (B) and the clip (C)
3. Remove the harness brackets (D).

5. Brake Booster - Remove

1. Disconnect the brake booster vacuum hose (A) from the brake booster.

Fig. 1: Brake Booster Mounting Nuts Torque Specifications

2. Remove the lock pin (A)
3. Remove the yoke pin (B).

   NOTE : During installation, apply multipurpose grease to the yoke pin in the brake pedal

4. Remove the brake booster mounting nuts (C).

5. Remove the brake booster (A) from the engine compartment.

   NOTE:

   • Be careful not to damage the brake booster surfaces and threads of the brake booster stud bolts.
   • Be careful not to bend or damage the brake lines or other components hoses and lines.
6. Remove the brake booster gasket (B).

   NOTE: Use the new brake booster gasket during reassembly.

6. All Removed Parts - Install

1. Install the brake booster in the reverse order of removal.

7. Brake System - Bleed

8. Brake Pedal Height and Free Play - Check

9. Brake Booster Pushrod Length (Reference)

READ NEXT: