Honda HR-V Owners & Service Manuals

Honda HR-V: Fuel Tank Removal and Installation (KA/KC)

Removal and Installation

1. Fuel Pressure - Relieve

2. Fuel Tank - Drain

Drain the fuel tank, then reinstall the fuel tank unit without connecting the fuel tank unit connector and the quick-connect fitting.

3. Front Floor Undercover - Remove - Refer to: Rear Floor Undercover Removal and Installation (2WD), or Front Floor Undercover Removal and Installation (2WD)

4. EVAP Canister Connection - Disconnect

Fuel and Emissions - Service Information

  1. Disconnect the fuel line quick-connect fitting (A).
  2. Press the tab (B) and disconnect the fuel vent hose (C).

5. Filler Neck Tube and Suction Tube - Disconnect

Fuel and Emissions - Service Information
Fig. 4: Filler Neck Tube and Suction Tube With Torque Specifications

  1. Remove the fuel filler neck cover (A).
  2. Remove the suction joint clip (B).
  3. Disconnect the fuel line quick-connect fitting (C).
  4. Disconnect the filler neck tube (D) from the fuel fill pipe. When you disconnect the tube, slide back the clamp, then twist the tube as you pull to avoid damaging it.

6. Fuel Tank Protector A - Remove

Fuel and Emissions - Service Information

7. Rear Fuel Tank Guard - Remove

8. Fuel Tank - Remove

Fuel and Emissions - Service Information
Fig. 5: Fuel Tank With Torque Specifications (1 Of 2)

  1. Remove the mounting bolt and nuts, then move fuel tank protector B
  2. Place a transmission jack under the fuel tank (A)
  3. Remove the front floor lower frame mounting bolts (C)
  4. Lower the fuel tank carefully.

Fuel and Emissions - Service Information
Fig. 6: Fuel Tank With Torque Specifications (2 Of 2)

  1. Remove the straps (A) and fuel tank (B)
  2. Remove the filler neck tube (C). When you disconnect the tube, slide back the clamp, then twist the tube as you pull to avoid damaging it.

9. All Removed Parts - Install

Fuel and Emissions - Service Information

  1. Install the parts in the reverse order of removal.
    NOTE: Before install the access panel (A), do the fuel leak check. Turn the vehicle to the ON mode, but do not start the engine. After the fuel pump runs for about 2 seconds, the fuel line will be pressurized. Repeat this two or three times, then check for fuel leakage.

    READ NEXT:

     Fuel Tank Unit Removal and Installation (2WD)

    Special Tools Required Fuel Sender Wrench 07AAAS0XA100 Removal NOTE: Unless otherwise indicated, illustrations used in the procedure are for USA and Canada models 1. Fuel Pressure - Relieve 2. Cente

     Fuel Tank Unit Removal and Installation (AWD)

    Special Tools Required Fuel Nut Wrench 07AAAT0AA100 Removal 1. Fuel Pressure - Relieve 2. Front Seat (Driver's Side) - Remove 3. Rear Heater Duct (Left Side) - Remove 4. Access Panel - Remove Rem

     Secondary Fuel Gauge Sending Unit Removal and Installation (AWD)

    Special Tools Required Fuel Nut Wrench 07AAAT0AA100 Removal 1. Fuel Pressure - Relieve 2. Front Seat (Passenger's Side) - Remove 3. Rear Heater Duct (Right Side) - Remove 4. Access Panel - Remove

    SEE MORE:

     How to Information

    HOW TO TROUBLESHOOT THE BODY ELECTRICAL Tips and Precautions Special Tools Required Back Probe Adapter, 17 mm 07TAZ-001020A Before Troubleshooting 1. Check applicable fuses in the appropriate fuse/relay box. 2. Check the 12 volt battery for damage, state of charge, and clean and tight connections.

     Inspection/Adjustment

    LANEWATCH CAMERA AIMING(NA) LaneWatch Camera Aiming Special Tools Required LaneWatch Aiming Stand Set 070AKT2AA100 Aiming Marker 070AK-T2AA110 Adjustment 1. LaneWatch Camera - Aim NOTE : The LaneWatch camera must be aimed after one or more of the following procedures are done: LaneWatch camera

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