Honda HR-V: Fuel Tank Unit Removal and Installation (2WD)
Special Tools Required
Fuel Sender Wrench 07AAAS0XA100
.png)
Removal
NOTE: Unless otherwise indicated, illustrations used in the procedure
are for USA and Canada models
1. Fuel Pressure - Relieve
2. Center Console - Remove
3. Shift Lever - Remove
NOTE: The shift cable is attached to the shift lever.
- M/T: Remove the shift lever housing
- CVT: Remove the shift lever
4. Access Panel - Remove
.png)
- Remove the access panel (A) from the floor
- Disconnect the connector (B).
5. Fuel Tank Unit Locknut - Loosen
.png)
USA and Canada models
- Disconnect the quick-connect fittings (A) from the fuel tank unit.
- Using the fuel sender wrench, loosen the fuel tank unit locknut (B).
.png)
Mexico models
- Disconnect the quick-connect fitting (A) from the fuel
tank unit.
- Disconnect the hoses (B).
- Using the fuel sender wrench, loosen the fuel tank unit
locknut (C).
6. Fuel Tank Unit - Remove
USA and Canada models
.png)
Mexico models
.png)
- Remove the locknut (A), then remove the fuel tank
unit (B).
NOTE: Be careful not to bend or twist the fuel level
sensor arm (C) excessively.
Installation
1. Fuel Tank Unit - Temporarily Insert
.png)
Insert the fuel tank unit (A) partially into the fuel tank with a new base
gasket (B).
- Be careful not to damage the new base gasket.
- Be careful not to bend or twist the fuel level sensor arm (C)
excessively.
- Do not coat the base gasket with oil.
2. Fuel Tank Unit - Align
USA and Canada models
.png)
Mexico models
.png)
Align the marks (A) on the fuel tank and fuel tank unit, then insert the fuel
tank unit into the fuel tank.
NOTE: To avoid a fuel leak, check the base gasket, visually or by hand, to
make sure it is not pinched.
3. Fuel Tank Unit - Install
.png)
USA and Canada models
1. Tighten a new locknut (A) with a new locknut plate (B) by hand holding the
fuel tank unit vertically.
.png)
Mexico models
- Tighten a new locknut (A) by hand holding the fuel tank unit
vertically.
4. Fuel Tank Unit Locknut - Tighten
.png)
Fig. 7: Fuel Tank Unit Locknut With Torque Specifications (USA and Canada
models)
USA and Canada models
- Using the fuel sender wrench, tighten the locknut to the specified
torque.
NOTE:
- After tightening, make sure the marks (A) are still aligned.
- After installation, check the base gasket, visually or by hand, to
make sure it is not pinched.
- Connect the quick-connect fittings to the fuel tank unit.
.png)
Fig. 8: Fuel Tank Unit Locknut With Torque Specifications (Mexico models)
Mexico models
- Using the fuel sender wrench, tighten the locknut to the specified
torque.
NOTE:
- After tightening, make sure the marks (A) are still aligned.
- After installation, check the base gasket, visually or by hand, to
make sure it is not pinched.
- Connect the quick-connect fitting to the fuel tank unit.
- Connect the hoses (B).
5. Fuel Leak - Check
.png)
- Connect the connector (A)
- Turn the vehicle to the ON mode, but do not start the engine. After the
fuel pump
runs for about 2 seconds, the fuel line will be pressurized. Repeat this two
or three
times, then check for fuel leakage.
6. Access Panel - Install
.png)
- Install the access panel (A).
7. Shift Lever - Install
- M/T: Install the shift lever housing
- CVT: Install the shift lever
8. Center Console - Install
READ NEXT:
Special Tools Required
Fuel Nut Wrench 07AAAT0AA100
Removal
1. Fuel Pressure - Relieve
2. Front Seat (Driver's Side) - Remove
3. Rear Heater Duct (Left Side) - Remove
4. Access Panel - Remove
Rem
Special Tools Required
Fuel Nut Wrench 07AAAT0AA100
Removal
1. Fuel Pressure - Relieve
2. Front Seat (Passenger's Side) - Remove
3. Rear Heater Duct (Right Side) - Remove
4. Access Panel - Remove
SEE MORE:
Check the following items before you start driving.
■Exterior Checks
Make sure there are no obstructions on the windows, door mirrors,
exterior
lights, or other parts of the vehicle.
Remove any frost, snow, or ice.
Remove any snow on the roof, as this can slip down and obstruct your
fi
Removal & Installation
1. Passenger's Dashboard Panel - Remove
Remove the passenger's dashboard panel (A)
Disconnect the connector (B).
2. Passenger's Dashboard Vent- Remove
If necessary, remove the passenger's dashboard vent
(A).
3. Center Dashboard Vent - Remove
If necessary, remo