Honda HR-V: Intake Air Resonator Removal and Installation

Removal & Installation

1. Air Intake Duct - Remove

2. Intake Air Resonator Mounting Bolt - Remove

3. Left Front Splash Shield - Remove

4. Left Front Inner Fender - Remove - Refer to: Front Inner Fender Removal and Installation, or Rear Inner Fender Removal and Installation

NOTE: Remove an appropriate portion of the left front inner fender.

5. Intake Air Resonator - Remove

6. All Removed Parts - Install

1. Install the parts in the reverse order of removal.

INTAKE MANIFOLD REMOVAL AND INSTALLATION

Exploded View

1. Intake Manifold Exploded View

Exploded View

Fig. 25: Intake Manifold Exploded View With Torque Specifications

Removal

NOTE: Refer to the Exploded View if needed during this procedure.

1. Fuel Pressure - Relieve

NOTE: After relieving the fuel pressure, do not connect the quick-connect fitting.

2. 12 Volt Battery Terminal - Disconnect

3. Air Cleaner - Remove

4. Intake Air Duct - Remove

5. Connector (MAP Sensor) - Disconnect

6. EVAP Canister Purge Hose, Brake Booster Vacuum Hose, and PCV Hose - Disconnect

1. Disconnect the EVAP canister purge hose (A), the brake booster vacuum hose (B), and the PCV hose (C).

7. Throttle Body - Move

NOTE: Do not disconnect the water bypass hoses.

8. Heater Hose Clamp Bracket - Remove

1. Remove the heater hose clamp bracket.

9. Engine Undercover - Remove (With Engine Undercover)

10.Intake Manifold Bracket - Remove

11.Connector (IMT Valve Actuator) - Disconnect

1. Disconnect the connector (A)
2. Remove the harness clamps (B).

12.Intake Manifold - Remove

Fig. 26: Intake Manifold Removal Seqence

Installation

NOTE: Refer to the Exploded View if needed during this procedure.

1. Intake Manifold - Install

1. Loosely install the intake manifold with new gaskets (A).

Fig. 27: Intake Manifold Tightening Sequence With Torque Specifications

2. Tighten the bolts/nuts in three steps; tighten the bolts/nuts until the bolts/nuts sit on the intake manifold, tighten the bolts/nuts until the gasket is compressed, tighten the bolts/nuts to specified torque.

2. Connector (IMT Valve Actuator) - Connect

1. Connect the connector (A)
2. Install the harness clamps (B).

3. Intake Manifold Bracket - Install

4. Engine Undercover - Install (With Engine Undercover)

5. Heater Hose Clamp Bracket - Install

1. Install the heater hose clamp bracket.

6. Install the heater hose clamp bracket.

NOTE: Always use a new throttle body gasket.

7. EVAP Canister Hose, Brake Booster Vacuum Hose, and PCV Hose - Connect

1. Connect the EVAP canister purge hose (A), the brake booster vacuum hose (B), and the PCV hose (C).

8. Connector (MAP Sensor) - Connect

9. Air Cleaner - Install

10.Fuel Feed Hose (Fuel Rail Side) - Connect

11.12 Volt Battery Terminal - Connect

12.Fuel Leak - Inspect

1. Turn the vehicle to the ON mode, but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel rail will be pressurized. Repeat this two or three times, then check for fuel leakage.

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