Honda HR-V: Intermediate Shaft Disassembly and Reassembly

Special Tools Required

Half Shaft Base 07NAF-SR30101

Oil Seal Driver, 44.5 mm 07947-SB00100

Driver Handle, 15 x 135L 07749-0010000

Bearing Driver Attachment, 52 x 55 mm 07746-0010400

Oil Seal Driver, 65 mm 07JAD-PL90100

Bearing Driver Attachment, 35 mm I.D.

07746-0030400

Exploded View

1. Intermediate Shaft - Exploded View

Fig. 2: Exploded View Of Intermediate Shaft

Disassembly

1. Intermediate Shaft - Remove

1. Remove the outer seal (A)
2. Remove the external snap ring (B).

3. Press the intermediate shaft (A) out of the intermediate shaft bearing (B) using the half shaft base and a press.

   NOTE: Be careful not to damage the bearing support ring (C) on the intermediate shaft during disassembly.

2. Intermediate Shaft Bearing - Remove

1. Remove the internal snap ring (A).

2. Press the intermediate shaft bearing (A) out of the bearing support (B) using the half shaft base, the 65 mm oil seal driver attachment, and a press.

Reassembly

Refer to the Exploded View as needed during this procedure.

1. Intermediate Shaft Bearing - Install

1. Clean the disassembled parts with solvent.

   NOTE: Do not wash the rubber parts with solvent.

2. Dry the disassembled parts with compressed air.
3. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm bearing driver attachment, the 15 x 135L driver handle, and a press.

4. Install the internal snap ring (A).

2. Intermediate Shaft - Install

1. Press the intermediate shaft (A) into the shaft bearing (B) using a press.

2. Install the external snap ring (A).

3. Install a new outer seal (A) into the bearing support (B) using the 65 mm oil seal driver, the half shaft base, and a press. Press in the seal until it is even with the surface of the bearing support.

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