Honda HR-V Owners & Service Manuals

Honda HR-V: Intermediate Shaft Disassembly and Reassembly

Special Tools Required

Half Shaft Base 07NAF-SR30101

Driveshafts - Overhaul, Inspection & Adjustment

Oil Seal Driver, 44.5 mm 07947-SB00100

Driveshafts - Overhaul, Inspection & Adjustment

Driver Handle, 15 x 135L 07749-0010000

Driveshafts - Overhaul, Inspection & Adjustment

Bearing Driver Attachment, 52 x 55 mm 07746-0010400

Driveshafts - Overhaul, Inspection & Adjustment

Oil Seal Driver, 65 mm 07JAD-PL90100

Driveshafts - Overhaul, Inspection & Adjustment

Bearing Driver Attachment, 35 mm I.D.

07746-0030400

Driveshafts - Overhaul, Inspection & Adjustment

Exploded View

1. Intermediate Shaft - Exploded View

Driveshafts - Overhaul, Inspection & Adjustment
Fig. 2: Exploded View Of Intermediate Shaft

Disassembly

1. Intermediate Shaft - Remove

Driveshafts - Overhaul, Inspection & Adjustment

  1. Remove the outer seal (A)
  2. Remove the external snap ring (B).

Driveshafts - Overhaul, Inspection & Adjustment

  1. Press the intermediate shaft (A) out of the intermediate shaft bearing (B) using the half shaft base and a press.

    NOTE: Be careful not to damage the bearing support ring (C) on the intermediate shaft during disassembly.

2. Intermediate Shaft Bearing - Remove

Driveshafts - Overhaul, Inspection & Adjustment

  1. Remove the internal snap ring (A).

Driveshafts - Overhaul, Inspection & Adjustment

  1. Press the intermediate shaft bearing (A) out of the bearing support (B) using the half shaft base, the 65 mm oil seal driver attachment, and a press.

Reassembly

Refer to the Exploded View as needed during this procedure.

1. Intermediate Shaft Bearing - Install

Driveshafts - Overhaul, Inspection & Adjustment

  1. Clean the disassembled parts with solvent.

    NOTE: Do not wash the rubber parts with solvent.

  2. Dry the disassembled parts with compressed air.
  3. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm bearing driver attachment, the 15 x 135L driver handle, and a press.

Driveshafts - Overhaul, Inspection & Adjustment

  1. Install the internal snap ring (A).

2. Intermediate Shaft - Install

Driveshafts - Overhaul, Inspection & Adjustment

  1. Press the intermediate shaft (A) into the shaft bearing (B) using a press.

Driveshafts - Overhaul, Inspection & Adjustment

  1. Install the external snap ring (A).

Driveshafts - Overhaul, Inspection & Adjustment

  1. Install a new outer seal (A) into the bearing support (B) using the 65 mm oil seal driver, the half shaft base, and a press. Press in the seal until it is even with the surface of the bearing support.

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