Honda HR-V: M/T Differential Backlash Inspection (M/T)
Inspection
1. Differential Backlash - Inspect
- Place the differential assembly on V-blocks (A), and install the
intermediate shaft
(B) and the left driveshaft (C)
- Measure the backlash of both pinion gears (D) with a dial indicator (E).
If the
backlash is not within the standard, check the differential carrier
condition, and
replace it if necessary.
Standard: 0.05-0.15 mm (0.0020-0.0059 in)
M/T DIFFERENTIAL THRUST CLEARANCE ADJUSTMENT (M/T)
Driver Handle, 40 mm I.D. 07746-0030100
Adjustment
1. Differential Oil Seal - Remove
2. Differential Thrust Clearance - Adjust
- If you removed the 90 mm shim (A) from the transmission housing,
reinstall the
same sized shim.
- Install the differential assembly (A).
Fig. 2: Transmission Housing Onto The Clutch Housing Tightening Sequence
- Install the transmission housing onto the clutch housing, then tighten
the 8 mm
flange bolts in a crisscross pattern in several steps.
27 N.m (2.8 kgf.m, 20 lbf.ft)
- Use the 40 mm I.D. driver handle to bottom the differential assembly in
the clutch
housing.
- Measure the clearance between the 90 mm shim and the bearing outer race
in the
transmission housing.
Standard: 0-0.10 mm (0-0.0039 in)
- If the clearance exceeds the standard, select a new 90 mm shim from the
following table. If the clearance measured in step 5 is within the standard,
go to step 9.
90 mm Shim
A - 1.00 mm (0.0394 in)
B - 1.05 mm (0.0413 in)
C - 1.10 mm (0.0433 in)
D - 1.15 mm (0.0453 in)
E - 1.20 mm (0.0472 in)
F - 1.25 mm (0.0492 in)
G - 1.30 mm (0.0512 in)
H - 1.35 mm (0.0531 in)
J - 1.40 mm (0.0551 in)
K - 1.45 mm (0.0571 in)
L - 1.50 mm (0.0591 in)
M - 1.55 mm (0.0610 in)
N - 1.60 mm (0.0630 in)
P - 1.65 mm (0.0650 in)
R - 1.70 mm (0.0669 in)
S - 1.75 mm (0.0689 in)
T - 1.80 mm (0.0709 in)
- Remove the transmission housing.
- Replace the thrust shim selected in step 6, then recheck the clearance.
- Install a new transmission housing side differential oil seal.
READ NEXT:
Inspection
1. Mainshaft Assembly Clearance - Inspect
Support the bearing inner race with an appropriate sized socket (A), and
push down
on the mainshaft (B)
Measure the clearance between 2nd ge
Special Tools Required
Mainshaft Holder 07GAJ-PG20110
Mainshaft Base 07GAJ-PG20130
Adjustment
NOTE:
Take measurements at normal room temperature.
Clean all parts thoroughly before installation.
Inspection
1. Reverse Shift Lever Clearance - Inspect
Measure the clearance between the reverse shift lever (A) and the
reverse shift fork
(B) with a feeler gauge (C). If the clearance exceeds t
SEE MORE:
Removal & Installation
NOTE : SRS components are located in this area. Review the SRS component
locations - Refer to: SRS
Component Location Index (KA/KC), or SRS Component Location Index (KA/KC) and the
precautions
and procedures before doing repairs or service.
1. 12 Volt Battery Terminal -
GA-Net Bus Configuration
The XM receiver passes the signals to the audio-navigation unit via the
GA-Net bus. Any open connections or short in the wiring in the GA-Net bus
circuit will cause audio
(including the audio accessories) functions to appear inoperative.
Self-Diagnostic Function
The audio