Honda HR-V: Mainshaft Assembly Clearance Inspection (M/T)
Inspection
1. Mainshaft Assembly Clearance - Inspect
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- Support the bearing inner race with an appropriate sized socket (A), and
push down
on the mainshaft (B)
- Measure the clearance between 2nd gear (C) and 3rd gear (D) with a
feeler gauge
(E).
- If the clearance exceeds the service limit, go to step 3.
- If the clearance is within the service limit, go to step 4.
Standard:
0.06-0.16 mm (0.0024-0.0063 in)
Service Limit:
0.16 mm (0.0063 in)
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- Measure the thickness of 3rd gear.
- If the thickness is less than the service limit, replace 3rd gear.
- If the thickness is within the service limit, replace the 3rd/4th
synchro hub and
the 3rd/4th synchro sleeve as a set.
Standard: 23.92-23.97 mm (0.9417-0.9437 in)
Service Limit: 23.92 mm (0.9417 in)
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- Measure the clearance between 4th gear (A) and the 4th/5th gear distance
collar (B)
with a dial indicator (C).
- If the clearance exceeds the service limit, go to step 5.
- If the clearance is within the service limit, go to step 7.
Standard: 0.06-0.16 mm (0.0024-0.0063 in)
Service Limit: 0.16 mm (0.0063 in)
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- Measure the length of the 4th/5th gear distance collar as shown.
- If the length is not within the standard, replace the 4th/5th gear
distance collar.
- If the length is within the standard, go to step 6.
Standard: 22.53-22.58 mm (0.8870-0.8890 in)
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- Measure the thickness of 4th gear.
- If the thickness is less than the service limit, replace 4th gear.
- If the thickness is within the service limit, replace the 3rd/4th
synchro hub and
the 3rd/4th synchro sleeve as a set.
Standard: 22.42-22.47 mm (0.8827-0.8846 in)
Service Limit: 22.42 mm (0.8827 in)
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- Measure the clearance between the 4th/5th gear distance collar (A) and
5th gear (B)
with a dial indicator (C).
- If the clearance exceeds the service limit, go to step 8.
- If the clearance is within the service limit, go to step 10.
Standard: 0.06-0.16 mm (0.0024-0.0063 in)
Service Limit: 0.16 mm (0.0063 in)
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- Measure the length of the 4th/5th gear distance collar as shown.
- If the length is not within the standard, replace the 4th/5th gear
distance collar.
- If the length is within the standard, go to step 9.
Standard: 22.53-22.58 mm (0.8870-0.8890 in)
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- Measure the thickness of 5th gear.
- If the thickness is less than the service limit, replace 5th gear.
- If the thickness is within the service limit, replace the 5th/6th
synchro hub and
the 5th/6th synchro sleeve as a set.
Standard: 22.42-22.47 mm (0.8827-0.8846 in)
Service Limit: 22.42 mm (0.8827 in)
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- Measure the clearance between 6th gear (A) and the angular ball bearing
inner
race (B) with a dial indicator (C). If the clearance exceeds the service
limit, go to step
Standard: 0.06-0.16 mm (0.0024-0.0063 in)
Service Limit: 0.16 mm (0.0063 in)
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- Measure the length of the 6th gear distance collar.
- If the length is not within the standard, replace the 6th gear
distance collar.
- If the length is within the standard, go to step 12.
Standard: 27.03-27.08 mm (1.0642-1.0661 in)
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- Measure the thickness of 6th gear.
- If the thickness is less than the service limit, replace 6th gear.
- If the thickness is within the service limit, replace the 5th/6th
synchro hub and
the 5th/6th synchro sleeve as a set.
Standard: 26.92-26.97 mm (1.0598-1.0618 in)
Service Limit: 26.92 mm (1.0598 in)
READ NEXT:
Special Tools Required
Mainshaft Holder 07GAJ-PG20110
Mainshaft Base 07GAJ-PG20130
Adjustment
NOTE:
Take measurements at normal room temperature.
Clean all parts thoroughly before installation.
Inspection
1. Reverse Shift Lever Clearance - Inspect
Measure the clearance between the reverse shift lever (A) and the
reverse shift fork
(B) with a feeler gauge (C). If the clearance exceeds t
Inspection
1. Select Arm Clearance - Inspect
Measure the clearance between the select arm (A) and the interlock (B)
with a
feeler gauge (C). If the clearance exceeds the service limit, go to ste
SEE MORE:
NOTE:
Check the vehicle 12 volt battery condition first.
Check the USB's specifications:
Mass-storage class ready digital audio player with USB 2.0 port
More than 256 MB storage space
Supports MP3, WMA, and AAC (encoded with the iTunes) files, DRM
files are not supported
Not all pla
NOTE : If you suspect the HDS or the HDS DLC cable may be the source of the
communication problem,
verify that they are working properly by connecting them to a known-good,
similar vehicle and system, and
checking for communication problems.
1. HDS communication check:
Turn the vehicle to the O