Honda HR-V: Rear Differential Removal and Installation (AWD)
Removal
1. Vehicle - Lift
2. Rear Differential Fluid - Drain
3. Muffler - Remove
4. No. 2 Propeller Shaft - Disconnect
5. Connectors (Rear Differential Subharness) - Disconnect
- Disconnect the connectors (A).
- Remove the harness clips (A).
6. Breather Hose - Disconnect
7. Rear Differential - Support
8. Rear Differential - Disconnect
- Remove the rear differential mounting bolts (A).
- Remove the rear differential rear mount bolts (A), and remove the rear
differential mounting plate (B).
9. Rear Driveshaft Inboard Side - Disconnect
- Lower the rear differential assembly (A) while pulling both rear
driveshaft
inboard joints (B) out of the rear differential assembly.
NOTE:
- Be careful not to damage the driveshaft ring (C) when prying out the
driveshaft inboard joints.
- Be careful not to damage the oil seals (D).
- Remove the driveshaft inboard joint set ring (A) on both
sides.
10.Rear Differential Mount - Remove
Installation
1. Rear Differential Mount - Install
2. Rear Driveshaft Inboard Side - Connect
- Install a new driveshaft inboard joint set ring (A) on both
sides.
- Lift the rear differential assembly (A) up into position
- Insert the inboard end (B) of the rear driveshafts (C) into the rear
differential (D) until the set ring (E) locks in the groove (F).
NOTE :
Insert the driveshaft horizontally to prevent damaging the oil seals (G).
3. Rear Differential Front Mount and Rear Differential Rear Mount - Install
- Install the rear differential mounting plate (A), and loosely install
the
rear differential rear mounting bolts (B).
- Loosely install the rear differential front mounting bolts
(A).
Fig. 7: Rear Differential Mounting Bolts Torque Specifications
- Tighten the rear differential rear mounting bolts (A).
Fig. 8: Rear Differential Front Mounting Bolts Torque Specifications
- Loosen the rear differential front mounting bolts (A)
- Tighten the rear differential front mounting bolts (A).
4. Connectors (Rear Differential Subharness) - Connect
- Install the harness clips (A).
- Connect the connectors (A).
5. No. 2 Propeller Shaft - Connect
6. Muffler - Install
7. Rear Differential Fluid - Refill
8. Vehicle - Lift
- Lower the vehicle.
9. AWD System - Air Bleed
10.Test Drive - Check
READ NEXT:
COMPONENT LOCATION INDEX
REAR DIFFERENTIAL COMPONENT LOCATION INDEX (AWD)
DESCRIPTION
REAR DIFFERENTIAL SYSTEM DESCRIPTION - AWD SYSTEM (AWD)
Overview
Adopts the All Wheel Drive (AWD) as the rear di
TESTING
AWD CONTROL UNIT INITIALIZATION (AWD)
Procedure
NOTE:
Whenever the AWD control unit is replaced, it must be initialized.
Park the vehicle on a flat and level surface.
1. HDS - Connect
2.
SEE MORE:
Removal
Do not insert your fingers into the installed throttle body when you turn the
vehicle to the ON mode, or while
the vehicle is in ON mode. If you do, you will seriously injure your fingers if
the throttle valve is activated.
NOTE: If you are replacing the throttle body, start at 1st proced
Special Tools Required
SRS Inflator Simulator 07SAZ-TB4011A
SRS Simulator Lead J 070AZ-SNAA100
NOTE:
Before doing this troubleshooting procedure, find out if the vehicle was
in a collision. If so, verify that all the required components were replaced
with new components of the correct part