Honda HR-V: Clutch Master Cylinder Overhaul (M/T)
Exploded View
NOTE:
- When attaching the reservoir hose, align the yellow mark on the hose to
the connector rib on the reservoir connection area.
- When attaching the reservoir hose, align the blue mark on the hose to
the connector rib on the clutch master cylinder connection area.
1. Clutch Master Cylinder - Exploded View
Fig. 24: Exploded View Of Clutch Master Cylinder
Disassembly
NOTE:
- Refer to the Exploded View as needed during this procedure.
- Do not spill brake fluid on the vehicle; it may damage the paint or
plastic. If brake fluid does contact the paint or plastic, wash it off
immediately with water.
1. Clutch Master Cylinder Piston Assembly - Remove
- Pry the circlip (A)
- Remove the push rod (B) with the stop plate and the yoke.
- Carefully remove the piston assembly (A) by applying air pressure
through the
clutch line hole (B).
- Remove the connector (A) and the O-ring (B).
Reassembly
NOTE:
- Refer to the Exploded View as needed during this procedure.
- Clean all parts in brake fluid and air dry; blow out all passages with
compressed air.
- Check that all parts are free of dust and other foreign particles.
- Replace parts with new ones whenever specified to do so.
- Make sure no dirt or other foreign matter is allowed to contaminate the
brake fluid.
- Do not reuse the drained fluid. Use only clean genuine Honda DOT 3 or
DOT 4 Brake Fluid.
1. Clutch Master Cylinder Piston Assembly - Install
- Apply the rubber grease to the piston
- Slide the piston assembly (A) into the clutch master cylinder
- Install the connector (B) with a new O-ring (C).
- Install the push rod (A) with the stop plate, and install the circlip
(B) in the groove
of the clutch master cylinder while pushing the piston.
CLUTCH SLAVE CYLINDER OVERHAUL (M/T)
Exploded View
1. Slave Cylinder - Exploded View
Fig. 25: Exploded View Of Slave Cylinder
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Special Tools Required
Driver, 58 x 62 mm 070AD-PYZA100
Driver Handle, 40 mm I.D. 07746-0030100
Bearing Driver Attachment, 30 mm I.D. 07746-0030300
Disassembly
NOTE: Refer to the Exploded View as n
Special Tools Required
Driver Handle, 40 mm I.D. 07746-0030100
Driver, 30 mm I.D. 07946-MB00000
Disassembly
NOTE: Refer to the Exploded View as needed during this procedure.
1. Mainshaft - Disassemb
Inspection
1. Synchro Sleeve and Hub - Inspect
Inspect the gear teeth on all synchro hubs and synchro sleeves for wear
(rounded off
corners)
Install each synchro hub (A) in its mating synchro s
SEE MORE:
Removal & Installation
1. Rear Door Lower Seal - Remove
2. All Removed Parts - Install
Install the parts in the reverse order of removal.
REAR DOOR OUTER HANDLE REMOVAL AND INSTALLATION
Removal & Installation
1. Rear Door Quarter Inner Trim - Remove
Remove the rear door quarter inner
NOTE:
Before doing this troubleshooting procedure, find out if the vehicle was
in a collision. If so, verify
that all the required components were replaced with new components of the
correct part number,
and that they were properly installed.
Before doing this troubleshooting procedure, rev