Honda HR-V Owners & Service Manuals

Honda HR-V: Clutch Master Cylinder Overhaul (M/T)

Exploded View

NOTE:

  • When attaching the reservoir hose, align the yellow mark on the hose to the connector rib on the reservoir connection area.
  • When attaching the reservoir hose, align the blue mark on the hose to the connector rib on the clutch master cylinder connection area.

1. Clutch Master Cylinder - Exploded View

Manual Transaxle - Testing & Troubleshooting
Fig. 24: Exploded View Of Clutch Master Cylinder

Disassembly

NOTE:

  • Refer to the Exploded View as needed during this procedure.
  • Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the paint or plastic, wash it off immediately with water.

1. Clutch Master Cylinder Piston Assembly - Remove

Manual Transaxle - Testing & Troubleshooting

  1. Pry the circlip (A)
  2. Remove the push rod (B) with the stop plate and the yoke.

Manual Transaxle - Testing & Troubleshooting

  1. Carefully remove the piston assembly (A) by applying air pressure through the clutch line hole (B).

Manual Transaxle - Testing & Troubleshooting

  1. Remove the connector (A) and the O-ring (B).

Reassembly

NOTE:

  • Refer to the Exploded View as needed during this procedure.
  • Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
  • Check that all parts are free of dust and other foreign particles.
  • Replace parts with new ones whenever specified to do so.
  • Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
  • Do not reuse the drained fluid. Use only clean genuine Honda DOT 3 or DOT 4 Brake Fluid.

1. Clutch Master Cylinder Piston Assembly - Install

Manual Transaxle - Testing & Troubleshooting

  1. Apply the rubber grease to the piston
  2. Slide the piston assembly (A) into the clutch master cylinder
  3. Install the connector (B) with a new O-ring (C).

Manual Transaxle - Testing & Troubleshooting

  1. Install the push rod (A) with the stop plate, and install the circlip (B) in the groove of the clutch master cylinder while pushing the piston.

CLUTCH SLAVE CYLINDER OVERHAUL (M/T)

Exploded View

1. Slave Cylinder - Exploded View

Manual Transaxle - Testing & Troubleshooting
Fig. 25: Exploded View Of Slave Cylinder

    READ NEXT:

     Countershaft Disassembly, Reassembly, and Inspection (M/T)

    Special Tools Required Driver, 58 x 62 mm 070AD-PYZA100 Driver Handle, 40 mm I.D. 07746-0030100 Bearing Driver Attachment, 30 mm I.D. 07746-0030300 Disassembly NOTE: Refer to the Exploded View as n

     Mainshaft Disassembly, Reassembly, and Inspection (M/T)

    Special Tools Required Driver Handle, 40 mm I.D. 07746-0030100 Driver, 30 mm I.D. 07946-MB00000 Disassembly NOTE: Refer to the Exploded View as needed during this procedure. 1. Mainshaft - Disassemb

     Synchro Sleeve and Hub Disassembly, Reassembly, and Inspection (M/T)

    Inspection 1. Synchro Sleeve and Hub - Inspect Inspect the gear teeth on all synchro hubs and synchro sleeves for wear (rounded off corners) Install each synchro hub (A) in its mating synchro s

    SEE MORE:

     Clutch Hydraulic System Bleeding

    CLUTCH HYDRAULIC SYSTEM BLEEDING (M/T) Bleeding NOTE: Do not reuse the drained fluid. Always use genuine Honda DOT 3 or DOT 4 Brake Fluid from an unopened container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system. Make sure no dirt or other foreign matte

     Key Types and Functions

    All the keys have an immobilizer system. The immobilizer system helps to protect against vehicle theft. The keys contain precision electronics. Adhere to the following advice to prevent damage to the electronics: Do not leave the keys in direct sunlight, or in locations with high temperature or

    © 2019-2024 Copyright www.hohrv2.com