Honda HR-V: Countershaft Assembly Clearance Inspection (M/T)
Inspection
NOTE: Before inspection, make sure the special bolt is tightened to the
specified torque.
1. Countershaft Assembly Clearance - Inspect
- Measure the clearance between 1st gear (A) and the countershaft reverse
gear (B)
with a dial indicator (C).
- If the clearance exceeds the service limit, go to step 2.
- If the clearance is within the service limit, go to step 4.
Standard: 0.06-0.16 mm (0.0024-0.0063 in)
Service Limit: 0.16 mm (0.0063 in)
- Measure the length of the countershaft reverse gear as shown.
- If the length is not within the standard, replace the countershaft
reverse gear.
- If the length is within the standard, go to step 3.
Standard: 24.03-24.08 mm (0.9461-0.9480 in)
- Measure the thickness of 1st gear.
- If the thickness is less than the service limit, replace 1st gear.
- If the thickness within the service limit, replace the 1st/2nd
synchro hub and the
1st/2nd synchro sleeve as a set.
Standard: 23.92-23.97 mm (0.9417-0.9437 in)
Service Limit: 23.92 mm (0.9417 in)
- Measure the clearance between 2nd gear (A) and 3rd gear (B) with a
feeler gauge
(C). If the clearance exceeds the service limit, go to step 5.
Standard: 0.06-0.21 mm (0.0024-0.0083 in)
Service Limit: 0.21 mm (0.0083 in)
- Measure the length of the 2nd gear distance collar.
- If the length is not within the standard, replace the 2nd gear
distance collar.
- If the length is within the standard, go to step 6.
Standard: 26.53-26.58 mm (1.0445-1.0465 in)
- Measure the thickness of 2nd gear as shown.
- If the thickness is less than the service limit, replace 2nd gear.
- If the thickness is within the service limit, replace the 1st/2nd
synchro hub and
the 1st/2nd synchro sleeve as a set.
Standard: 29.42-29.47 mm (1.1583-1.1602 in)
Service Limit: 29.42 mm (1.1583 in)
READ NEXT:
Inspection
1. Differential Backlash - Inspect
Place the differential assembly on V-blocks (A), and install the
intermediate shaft
(B) and the left driveshaft (C)
Measure the backlash of both pi
Inspection
1. Mainshaft Assembly Clearance - Inspect
Support the bearing inner race with an appropriate sized socket (A), and
push down
on the mainshaft (B)
Measure the clearance between 2nd ge
Special Tools Required
Mainshaft Holder 07GAJ-PG20110
Mainshaft Base 07GAJ-PG20130
Adjustment
NOTE:
Take measurements at normal room temperature.
Clean all parts thoroughly before installation.
SEE MORE:
DTC TROUBLESHOOTING
DTC B1575 AUTO LIGHT SENSOR ERROR
DTC (Automatic Lighting Control Unit)
NOTE: If you are troubleshooting multiple DTCs, be sure to follow the
instructions in B-CAN System
Diagnosis Test Mode A - Refer to: Body Electrical Troubleshooting - B-CAN System
Diagnosis Test Mode
A - I
Removal and Installation
SRS components are located in this area. Review the SRS component locations -
Refer to: SRS Component
Location Index (KA/KC), or SRS Component Location Index (KA/KC) and the
precautions and
procedures before doing repair or service.
Paddle Shifter + (Upshift Switch)
1. Dri