Honda HR-V: Countershaft Assembly Clearance Inspection (M/T)

Inspection

NOTE: Before inspection, make sure the special bolt is tightened to the specified torque.

1. Countershaft Assembly Clearance - Inspect

1. Measure the clearance between 1st gear (A) and the countershaft reverse gear (B) with a dial indicator (C).
   • If the clearance exceeds the service limit, go to step 2.
   • If the clearance is within the service limit, go to step 4.

Standard: 0.06-0.16 mm (0.0024-0.0063 in)

Service Limit: 0.16 mm (0.0063 in)

2. Measure the length of the countershaft reverse gear as shown.
   • If the length is not within the standard, replace the countershaft reverse gear.
   • If the length is within the standard, go to step 3.

Standard: 24.03-24.08 mm (0.9461-0.9480 in)

3. Measure the thickness of 1st gear.
   • If the thickness is less than the service limit, replace 1st gear.
   • If the thickness within the service limit, replace the 1st/2nd synchro hub and the 1st/2nd synchro sleeve as a set.

Standard: 23.92-23.97 mm (0.9417-0.9437 in)

Service Limit: 23.92 mm (0.9417 in)

4. Measure the clearance between 2nd gear (A) and 3rd gear (B) with a feeler gauge (C). If the clearance exceeds the service limit, go to step 5.

Standard: 0.06-0.21 mm (0.0024-0.0083 in)

Service Limit: 0.21 mm (0.0083 in)

5. Measure the length of the 2nd gear distance collar.
   • If the length is not within the standard, replace the 2nd gear distance collar.
   • If the length is within the standard, go to step 6.

Standard: 26.53-26.58 mm (1.0445-1.0465 in)

6. Measure the thickness of 2nd gear as shown.
   • If the thickness is less than the service limit, replace 2nd gear.
   • If the thickness is within the service limit, replace the 1st/2nd synchro hub and the 1st/2nd synchro sleeve as a set.

Standard: 29.42-29.47 mm (1.1583-1.1602 in)

Service Limit: 29.42 mm (1.1583 in)

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